Using MRP to increase Manufacturing Productivity

If a modern manufacturing business needs to operate at optimum efficiency it will normally utilize computer systems and a few automated operations.. This usually means making use of “manufacturing resource planning”, also known as MRP to augment manufacturing efficiency. For instance, take a company that offers laser cutting of metal items. This is a business that should make sure resources are on hand to fulfill customer orders, also it will have to manage the orders and inform staff of the projects that are to be handled every single day. This manufacturing productivity is not easy, and this is why MRP programs are used.

Of course, any system geared only at managing a single part of the work isn’t going to be very effective in increasing manufacturing productivity because it will only be meeting a single set of objectives. Today, most companies using MRP to leverage manufacturing use some type of CAM or “computer aided manufacturing” system in addition to an ERP or “enterprise resource planning” program too. Collectively these programs can create an almost infallible level of manufacturing productivity as they will register any jobs, the equipment required , the point in scheduling when any project can be completed, and even specify the number of workers needed for the task.

Let’s use the laser cutting business as an example for a second time Let’s say that this manufacturer cuts precision components for parts manufacturers and also handles miniature work like the creation of special cell phone components.. Their workload demands them to work to a very tight schedule and a heavily managed number of supplies. If the company is using MRP to influence manufacturing efficiency, as well as using a CAM program, they will know that all material ordering has been handled by the MRP system and that the design specifications were automatically routed to the CAM software too. This will significantly lower the risk of human error, which could disrupt the work flow, waste resources, and seriously derail schedules.

Additionally, by considering such things as design optimization these applications will reduce manufacturing costs. For example, the laser cutting business will not cut an individual small part from a huge piece of steel, but instead will most likely see a few dozen different components for several different jobs automatically lined up by the computer system. This ensures that all materials are used to their fullest potential and huge amounts of time are saved by taking care of several jobs at once.

Of course, different companies will have different needs, and therefore any company wanting to cut manufacturing costs, increase efficiency and organize it’s workflow should explore several kinds of MRP application. Several machine manufacturers and computer developers offer computer systems that have been especially developed to help businesses increase their manufacturing capacity.

Marc Anderes is the Vice President of Operations of Maloya Laser that is dedicated to Metal Manufacturing and <A href=””>Laser Cutting</a> with state-of-the-art <A href=””>laser systems</a>, targeting aerospace, medical, machinery, scientific and transportation requirements.

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