Using MRP to Increase Manufacturing Productivity

to succeed in the manufacturing industry, you’ll want to consider using MRP to increase manufacturing productivity. MRP (Manufacturing Resource Planning) is a way to organize all aspects of the production process, including billing, costs, inventory, production schedules and much more into one complete system designed to help you optimise the various aspects of manufacturing your products. Many manufacturers today make use of some kind of MRP program, and those that don’t often find themselves falling behind the more efficient operations of their competitors.

The earliest MRP programs started being widely used by manufacturers in the 70s and 80s. They were largely based on Toyota’s very efficient manufacturing program and consisted of a series of information outputs and inputs that would help manufacturers select the ideal amounts of raw material and components to order as well as the ideal manufacturing plan and schedule to ensure that their products were ready to be shipped on schedule and in sufficient quantity. It took much of the guess work out of the manufacturing process and took into account factors such as the demand for particular products, the materials required to manufacture them, when the products were needed, how much time it takes to manufacture the products, and more. In the nineteen-eighties, these systems became computerized for the first time.

Nowadays, most manufacturers use MRP computer applications. Very few companies of any size fail to use computer systems in planning their ordering, shipping and manufacturing processes. Today’s MRP systems are easy to customize, enabling manufacturers to establish a system using modular software components which address the specific needs of their particular organization.

Almost all MRP systems include features which create or simplify production schedules, bills of materials, purchase management systems, planning of material requirements, shop floor management, cost reporting, and capacity planning. Today’s programs are able to handle a great deal of the planning process for both large and small manufacturing companies, being capable of managing inventory and material needs of multiple sites simultaniously. These features are available with stock MRP applications, which are widely available.

You may want to have custom MRP systems put in place to increase the manufacturing productivity of your company. Some of the common custom features included in most MRP applications are: accounts payable and receivable, a general ledger, estimation aids, technical records, distribution requirement planning, project management, CAD/CAM and CAPP programs, and sales order management. Depending on your operation, you might want several of these functions in your MRP system. Modern MRP applications are highly modular, allowing you to only add the programs that will be useful to you in optimizing your manufacturing productivity.

Perhaps the most useful feature of today’s MRP systems is that they help you increase your manufacturing productivity by helping you to optimize your schedule, buy only buy materials as and when they are needed and organize the entire manufacturing process including the order of materials to the shipping of the final product. Today’s MRP systems have been designed with flexibility in mind, allowing for the high degrees of human input necessary to adapt to the changing requirements of your business.

Marc Anderes is a co-founder of Maloya Laser that is dedicated to <A href=””>Laser Cutting</a> and Metal Manufacturing with advanced <A href=””>laser systems</a>, targeting aerospace, medical, machinery, scientific and transportation needs.


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